Maintenance Engineer, Powertrain
Reporting to the Equipment Maintenance Team, the Equipment Maintenance Engineer, is primarily responsible for the design of maintenance procedures, tooling retrofits, performance improvements, and deployment of new processes/equipment based off countermeasure planning from production-limiting events. The selected candidate assumes full ownership of specific equipment technologies and maintaining them for use with the highest standards of safety, quality, and output that is required for large volume world class manufacturing, while encouraging Total Productive Maintenance management systems and accountability. The Sr. Equipment Maintenance Engineer works closely with Tesla’s internal Sustaining Engineering, Product Design, Operations, Safety, Facilities, Quality, NPI, and Process Engineering teams and coordinates cross-functional activities for day to day issue problem solving and corrective action execution.
What You’ll Do
- Oversee, initiate, and provide maintenance strategy improvement activities in line with production-limiting events, planned outages, and sustaining corrective actions
- Oversee the development of a Total Predictive Maintenance (TPM) program for current, and future commissioning equipment lines; and the establishment of Key Performance Indicators (KPIs) in line with management needs
- Manage the corrective action and countermeasure planning directives for repetitive and rare production equipment limiters, and engage the correct cross-functional teams for corrective action planning and implementation
- Optimize product flow and line efficiency by designing or improving tools, jigs, stations, work methods and ergonomics using the 5S methodology regarding the maintaining and sustaining of industrial production equipment
- Work closely with Manufacturing Equipment Engineering team, and Maintenance teams to initiate, and plan for critical, routine, and preventative maintenance plans for existing and new equipment line commissioning
- Drive process control and process development, specifically in the areas of equipment capability metrics (MTTR, MTOJ, etc.)
- Utilize knowledge of electrical and mechanical assemblies to predict equipment failure modes and proactively set and establish preventative maintenance schedules
- Work independently, with vendors, and with maintenance teams to understand root cause of failures, propose design or component changes, and implement and validate equipment modifications from a sustaining operations standpoint
- Generate and maintain equipment maintenance specifications to assist maintenance technicians and leadership with documented recovery and sustaining plans in tandem with vendor/supplier documentation
- Actively use tool data sources (e.g. MES reports) to quantitatively evaluate and track tool performance and create programs to improve relevant metrics under the guidance of Maintenance Manager(s)
What You’ll Bring
- Degree in Mechanical, Electrical, Mechatronics, or Manufacturing Engineering, or with equivalent experience
- 3+ years of hands-on mechanical and electrical experience in a production environment; or in a plant industrial maintenance role
- Familiarity with mechanical, electrical and pneumatic schematics; and modifications of such
- Ability to perform under pressure to meet deadline, work flexible scheduling and hours as production and maintenance needs change; this may include days, evenings, and flexible weekends for support
- Knowledge of Production and Equipment/Plant capability metrics (OEE, MTTR, FPY etc.) and the improvement of such through 4D, RCA, and PFMEA process tools – is a plus
- Experience with SolidWorks or other 3D CAD software (Edgecam, AutoDesk, CATIA, Siemens NX, Vizendo, Delmia Apriso etc.)
- Strong hands-on experience with high-volume, final assembly, or cleanroom setting preferred
- Working knowledge of data analysis, statistics, SPC and quality improvement
- Proven ability to work well with production personnel of all levels
- Experience in operation of; or repair of SCARA robots, 6-axis robots (Kuka & Fanuc), utilizing industrial automation controls and devices – is highly preferred
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D, short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
$80,000 – $168,000/annual salary + cash and stock awards + benefits